Handbook of Advanced Ceramics Machining
Ceramics, with their unique properties and diverse applications, hold the potential to revolutionize many industries, including automotive and semiconductors. For many applications, ceramics could replace metals and other materials that are more easily and inexpensively machined. However, current ceramic machining methods remain cost-prohibitive. Fortunately, the current flurry of research will soon yield new and better methods for machining advanced ceramic materials.\ Reflecting the...
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Ceramics, with their unique properties and diverse applications, hold the potential to revolutionize many industries, including automotive and semiconductors. For many applications, ceramics could replace metals and other materials that are more easily and inexpensively machined. However, current ceramic machining methods remain cost-prohibitive. Fortunately, the current flurry of research will soon yield new and better methods for machining advanced ceramic materials.Reflecting the life-long dedication of an unsurpassed team of experts from industry and academia, the Handbook of Advanced Ceramics Machining explores the latest developments in our understanding of the mechanisms involved in ceramics machining as well as state-of-the-art technologies. Multiple chapters are devoted to various types and aspects of the lapping and grinding processes, such as mechanisms, monitoring techniques, mono- versus polycrystalline abrasives, and tribological properties. Covering methods that offer high-rate material removal and others that provide extremely high-quality surface finish, this book examines conventional, new, and lesser-known methods including ductile grinding, belt centerless grinding, lapping, polishing, double-side grinding, laser-assisted grinding, ultrasonic machining, and the new electrolytic in-process dressing (ELID) grinding method.An indispensable toolkit for opening new avenues of possibility for ceramics applications, the Handbook of Advanced Ceramics Machining helps bring cost-effective, high-performance, and high-precision methods into standard practice.
DUCTILE GRINDING OF CERAMICS: MACHINE TOOL AND PROCESS; H. Eda Ceramics and Metals Brittle Materials and Grinding In-Site Observation of Ductile Behavior in Ceramics Ductile-Mode Grinding of Ceramics Machine Tools for Ductile Grinding of Ceramics References DUCTILE-MODE ULTRA-SMOOTHNESS GRINDING OF FINE CERAMICS WITH COARSE-GRAIN-SIZE DIAMOND WHEELS; H. Yasui Introduction Ductile-Mode Grinding with #140 Mesh Wheel Ultrasmoothness Grinding Conclusion References MECHANISMS FOR GRINDING OF CERAMICS; S. Malkin and T.W. Hwang Introduction Indentation Fracture Mechanics Approach Machining Approach Concluding Remarks References GRINDING OF CERAMICS WITH ATTENTION TO STRENGTH AND DEPTH OF GRINDING DAMAGE; J.E. Mayer Jr.Introduction Ceramic Materials Experimental Procedure Results and Discussion Conclusions References HIGHLY EFFICIENT AND ULTRAPRECISION FABRICATION OF STRUCTURAL CERAMIC PARTS WITH THE APPLICATION OF ELECTROLYTIC IN-PROCESS DRESSING GRINDING; B.P. Bandyopadhyay, H. Ohmori, and A. Makinouchi Introduction ELID Grinding Principle Experimental Setup Results and Discussions Conclusions Acknowledgements References ELECTROLYTIC IN-PROCESS DRESSING GRINDING OF CERAMIC MATERIALS; H. Ohmori and K. Katahira Introduction ELID Grinding Technique Efficient and Precision ELID Centerless Grinding of Zirconia Ceramics ELID Grinding Characteristics for the Machining of Optical Surface Quality for Ceramic Spherical Lens Molds ELID Grinding Characteristics and Surface Modifying Effects of Aluminum Nitride Ceramics Acknowledgements References HIGH-EFFICIENCY BELT CENTERLESS GRINDING OF CERAMIC MATERIALS AND HARDENED TOOL STEEL; G. Dontu, D. Wu, and I.D. Marinescu Introduction Definition of the Problem Objectives Experiments for Ceramic Materials Results Preliminary Conclusions Experimental Plan for M7 Hardened Tool Steel Drill Bar The Problem Encountered and Possible Reasons Remaining Work Benefits to Companies Related Work Outside AMMC Related Work Inside AMMC AE MONITORING OF THE LAPPING PROCESS; M. Pruteanu, R. Coman, and I.D. Marinescu Introduction Related Work Methodology Experimental Results Conclusions Remaining Work EFFECTIVENESS OF ELID GRINDING AND POLISHING; C.E. Spanu and I.D. Marinescu Introduction Material Removal Mechanisms in Grinding of Ceramics and Glasses ELID Technique as Compared to Other Grinding Techniques Applications of ELID Technique Summary and Conclusions References MONO VERSUS POLYCRYSTALLINE DIAMOND LAPPING OF CERAMICS; M. Pruteanu, I. Benea, and I.D. Marinescu Introduction Experimental Methodology Experimental Results Remaining Work References DOUBLE FRACTURE MODEL IN LAPPING OF CERAMICS; I.D. Marinescu Introduction Double Fracture Model Experimental Procedures Conclusions DOUBLE SIDE GRINDING OF ADVANCED CERAMICS WITH DIAMOND WHEELS; C.E. Spanu, I.D. Marinescu, and Mike Hitchiner Introduction Kinematical Model for the Double Side Grinding Operation Trajectory Simulation Experimental Validation Discussion of Results Conclusions References SUPER POLISHING OF MAGNETIC HEADS; J. Ramírez-Salas and I.D. Marinescu Introduction Related Work Methodology Experimental Results Remaining Work LASER-ASSISTED GRINDING OF CERAMICS; I.D. Marinescu and T.D. Howes Objectives Problem Statement Stock Removal Mechanism Conclusions Future Directions Bibliography TRIBOLOGICAL PROPERTIES OF ELID-GRINDING WHEEL BASED ON IN-PROCESS OBSERVATION USING A CCD MICROSCOPE TRIBOSYSTEM; T. Kato, H. Ohmori, and I.D. Marinescu Introduction Experimental Method Experimental Result and Discussion Consideration for ELID-Grinding from the Viewpoint of Tribology Conclusions References DEVELOPMENTS IN MACHINING OF CERAMIC MATERIALS; E. Uhlmann, S.-E. Holl, Th. Ardelt, and J. Laufer Introduction Honing Grinding with Lapping Kinematics Cooling Lubrication in Grinding of Ceramic Materials References ULTRASONIC MACHINING OF CERAMICS; G. Spur, E. Uhlmann, E.-E. Holl, and N.-A. Daus Introduction Ultrasonic Technology Technology of Ultrasonic Lapping Ultrasonic-Assisted Grinding Process Comparison References INDEX
